1996 Mercedes-Benz Vito (W638) Dimensions, Size & Specs

The curb weight of the Mercedes-Benz Vito (W638) ranges from 1971 to 2031 kg (4345 to 4479 lbs), depending on the configuration and optional equipment. The maximum gross weight varies between 2630 and 2700 kg (5798 to 5952 lbs), reflecting its capability to carry heavy loads while maintaining stability and ride comfort.

The Mercedes-Benz Vito (W638) is equipped with 15-inch rims, sized at 6J x 15. It supports tire sizes of 195/70 R15 and optionally 215/60 R16, which provide the necessary grip and durability for its role as a minivan designed to transport passengers and goods efficiently.

With its height of 1844 mm (72.6 inches), width of 1880 mm (74 inches), and length just under 4660 mm (183.5 inches), the Mercedes-Benz Vito (W638) will fit into most standard residential garages, which typically have a width of about 2400 mm (94.5 inches), height greater than 2000 mm (78.7 inches), and a depth of at least 5000 mm (196.8 inches). However, the relatively tall roof may require extra caution when entering garages with low clearance.

The W638 generation of the Mercedes-Benz Vito introduced in 1996 slightly increased dimensions compared to its predecessor, the W640 (the earlier Vito model before W638). The length grew to about 4660 mm from approximately 4500 mm, making the W638 a roomier and more versatile van. The width and height were also optimized to improve interior space and load capacity, enhancing its practicality for commercial and passenger use.

Compared to other mid to large-size European minivans of the late 1990s and early 2000s, such as the VW Transporter T4 and Ford Transit Connect, the Mercedes-Benz Vito (W638) offered competitive overall dimensions. Its length near 4660 mm was slightly longer than many rivals, providing valuable cargo and passenger volume. The width of 1880 mm allowed for comfortable seating arrangements, though some competitors were narrower or taller, emphasizing either cargo or passenger focus. Overall, the W638 balanced interior volume, maneuverability, and road presence effectively.

The Mercedes-Benz Vito (W638) minivan is designed to accommodate multiple seating configurations, typically ranging from 2-seater cargo versions to up to 8 passengers with flexible seating arrangements. Its generous exterior dimensions translate into ample interior cabin space, enabling comfortable seating for passengers and generous cargo room. The high roof (1844 mm or 72.6 inches) allows for good headroom, making it popular as both a commercial vehicle and people carrier.

While specific ride height figures vary slightly by suspension setup, the Mercedes-Benz Vito (W638) typically features a practical ground clearance suited for urban and light commercial use. This moderate ride height balances ease of entry and exit with sufficient clearance to tackle varying road conditions without risking damage. Its design optimizes cargo loading height and access for passenger comfort.

Throughout its production run from 1996 to 2003, the Mercedes-Benz Vito (W638) maintained consistent exterior dimensions and overall design language. Minor updates might have included changes to trims, lighting elements, or safety features, but the core lengths between 4659 and 4660 mm, width of 1880 mm, and height of 1844 mm remained stable. This consistency helped maintain parts compatibility and brand identity for the model.

Potential buyers should consider that the Mercedes-Benz Vito (W638) is a large vehicle measuring nearly 4.66 meters (15.3 feet) in length and close to 1.9 meters (6.2 feet) wide. While it fits in standard garages with average clearances, navigating tight urban streets or parking in compact spaces requires attention due to its bulk. Drivers benefit from its relatively compact width for a minivan but should remain aware of height restrictions in parking structures or garages with low ceilings.